Thin Film Electrodes Benefiting Neurology Specialists and Patients

Jul 28, 2020 at 10:30 am by pj




Neurological surgeries delayed in response to the COVID-19 pandemic are likely to be rescheduled in the coming months. These procedures will likely happen just as thin film electrode technology is poised to reach the market. Designed to record brain activity and stimulate brain tissue for up to 30 dayswe expect this technology to generate significant interest from neurologists and neurosurgeons managing patients with epilepsy and brain tumors 


The patented thin film electrode technology also has potential value for hospital executives and administratorsthe polyimide thin film electrodes could provide enhanced clinical electrophysiological value with decreased immunological responsereduced cost and potentially lower infection risk. Furthermore, thin film electrodes have the potential to improve patient comfort during the surgical procedure and post-surgery due to the product being 8 times lighter and 7 times thinner than silicone electrodes. 


Due to its thin film properties, this cortical electrode technology may enable minimally invasive delivery through a reduced size craniotomy—an enormous improvement over current commercially available silicone electrodes. The current outdated technology is generally handmade, making it costly, time-consuming to manufacture and heavy. Further, the silicone base of existing electrode technology does not optimally conform to the brain as well as thin film polyimide material doesExisting electrode technology is also limited in its ability to increase the recording resolution of the electrodes under its current designIn contrast, new polyimide thin film technologies may provide higher resolution recording for more advanced clinical applications. 


Key Advantages of Thin Film Electrodes 

Thin film electrodes leverage technology advances to generate high-density electrode arrays that may be customizable per physician request. They are designed to reduce trauma to the brain by creating a less invasive deployment opportunity due to the flexibility, thinness and reduced weight of the electrode. Furthermore, the potential to significantly increase the resolution of brain recordings may enable the usage of powerful computing techniques, such as machine learning and artificial intelligence.  


Developers of this innovative technology anticipate that the replacement of current silicone electrodes with polyimide substrate electrodes for the acquisition of intracranial EEG could provide enhanced clinical electrophysiological value with reduced cost, infection risk, and patient discomfort. Due to its potential to be placed with minimal invasively, along with its single tail design, thin film electrode technology may mean fewer post-procedure complications and should reduce the risk of infection. 


Transforming the Epilepsy Market  

Epilepsy can be caused by a variety of conditions that affect a person’s brain, including stroke, brain tumor, traumatic brain injury, genetics and central nervous system infections. According to the World Health Organization’s (WHO) report on epilepsy in 2017, nearly 50 million people have been diagnosed with the disorder. 


According to the Centers for Disease Control and Prevention (CDC) there are approximately 3.4 million people with epilepsy in the U.S., with 150,000 people diagnosed every year. The CDC estimates that epilepsy costs the U.S. $15.5 billion per year. Approximately 30% (720,000) of people with epilepsy in the U.S. are not receptive to pharmaceutical treatment and therefore are appropriate candidates for surgical treatment. 


Currently, a person with epilepsy is typically treated with medications. If the pharmacological therapy is unsuccessful, the patient may then undergo an invasive surgical procedure to help identify the areas of the brain that are causing the seizures.  This procedure, referred to as iEEG or sEEG, is the practice of recording electroencephalographic signals via cortical or depth electrodes. After the diagnostic procedure, a second therapeutic surgical procedure is performed to treat the seizure onset location. The success rate of seizure freedom after surgery ranges between 30% to 70% depending on the seizure location and surgical treatment.  


Because of the invasiveness of a craniotomy, neurosurgeons that perform epilepsy surgery predominantly use sEEG electrodes since they can be placed less invasively through a stereotactic procedure. There are clinical scenarios where implanting cortical electrodes and sEEG would potentially provide a more complete map of the brain by obtaining recordings from the surface and deep structures of the cortex. Physicians also recognize the potential of thin film electrodes for applications with Parkinson’s disease, dystonia, essential tremors, and pain management for failed back surgery syndrome 


Thin Film Electrodes: Advancing Epilepsy Procedures 

Companies, such as NeuroOne, have positioned themselves to provide thin film electrode arrays for clinical practice and human research. Today about 30% to 40% of people with epilepsy are candidates for surgery but only 3% undergo surgery.  


As mentioned, the decision to forgo surgery is often made due to the invasive nature of the surgery and alarming nature of the procedure itself.  Utilizing thin film technology could be a game-changer by allowing the patient to receive optimal mapping of the brain. This enables the evaluation of activity both deep in the brain and from the surface by utilizing both cortical and depth electrodes simultaneously. 


Thin film strip, grid and depth electrodes made with lithographic polymer film technology are an effective way to increase mechanical flexibility and reduce mass. This is better for the brain because they weigh less than traditional electrodes and conform more completely to the brain for more direct contactAlso, this technology’s hi-definition recording may enable the doctor to be more precise in identifying the problematic tissueContacts on the electrodes may be scaled down in sizeimproving the ability to increase resolution, as well as customize electrode configurations to meet physician requestsGiven its automated manufacturing systemthis technology also shows promise for reducing lead times to customers. 


Polyimide thin film electrodes are thinner, lighter and offer fewer electrode tails exiting the brainthereby potentially reducing the risk of infection. Given their flexibility and versatilitywe expect thin film electrodes to attract considerable interest from hospitals and research centers around the globe. 


Dave Rosa is President and CEO, NeuroOne Medical Technologies Corporation, a medical technology company focused on improving surgical care options and outcomes for patients suffering from neurological disorders, to further discuss this market trend and the benefits of high-density thin film electrode technology.